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      09-04-2015, 04:30 PM   #1
chazmink
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I've searched for this symptom but haven't found it.

On three or four occasions after an hour or so of driving with the A/C on the air flow drops of to near nothing. What is curious to me is that the fan sounds just as loud as ever but the volume from the vents is almost nil. What little air that is entering seems cool. I think the A/C has been in the manual mode on these occasions.

I had the car at the dealer a couple of days ago for an oil change and service check but they couldn't detect anything and said there were no codes. I have an appointment in a couple of weeks but don't relish the thought of them driving my car around for an hour or more in order to replicate the problem. If someone else has experienced reduced air flow and could share the solution then I could point them in the right direction.

Thanks.
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      09-04-2015, 08:03 PM   #2
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Isn't that the point of AUTO climate control?
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      09-04-2015, 08:32 PM   #3
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Quote:
Originally Posted by tex2670
Isn't that the point of AUTO climate control?
Yes but it seems to be happening in manual.
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      09-04-2015, 09:05 PM   #4
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Do you actually put it in manual? Or are you just adjusting the intensity?
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      09-04-2015, 09:13 PM   #5
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Quote:
Originally Posted by Aatish
Do you actually put it in manual? Or are you just adjusting the intensity?
Well that's a good question. I think I usually have it in manual. Funny thing is on my 535i I think I always ran it in auto. I think what happened when I first got this car is that I found the A/C wasn't as capable so I started controlling it in manual.
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      09-04-2015, 10:09 PM   #6
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Could be low freon causing the condenser to ice up.
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      09-05-2015, 07:55 AM   #7
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Probably on auto recirculate, and after a while it will stop recirculating so it does not freeze up.
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      09-05-2015, 09:00 AM   #8
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Quote:
Originally Posted by Blubaron79 View Post
Probably on auto recirculate, and after a while it will stop recirculating so it does not freeze up.
This makes the most sense. Thanks!
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      09-05-2015, 06:38 PM   #9
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I have had this happen twice in my first 5k miles. Both times I was in manual mode on a low fan speed for an hour or so. Had to turn hvac completely off for a few minutes. Once I turned it back on it was normal again.
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      09-05-2015, 08:46 PM   #10
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Quote:
Originally Posted by driving0
I have had this happen twice in my first 5k miles. Both times I was in manual mode on a low fan speed for an hour or so. Had to turn hvac completely off for a few minutes. Once I turned it back on it was normal again.
Thanks. It sounds like the solution may be to use auto mode or use manual for less than an hour. It also sounds like recirc may be a contributing factor.
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      09-05-2015, 09:11 PM   #11
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I leave the recirc set to manual ON, in the summer with AC on.
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      09-07-2015, 04:06 PM   #12
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I contacted the service advisor today to tell him what I had learned about this issue here on the forum. He told me there is a service bulletin which addresses relocation of the evaporator temperature sensor and that he can do the repair while I wait next Monday. He said they just did one last week so, perhaps, he learned about it since I was there on Monday.
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      09-07-2015, 05:46 PM   #13
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Thanks for the update. Might apply to my car too.
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      09-08-2015, 03:50 AM   #14
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Keep us informed, I wanna know rhe Bulletin nr
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      09-08-2015, 06:25 AM   #15
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Quote:
Originally Posted by Vitoco
Keep us informed, I wanna know rhe Bulletin nr
I think it is TSB 640613 but am not certain.
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      07-15-2016, 08:22 AM   #16
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Quote:
Originally Posted by chazmink
Quote:
Originally Posted by Vitoco
Keep us informed, I wanna know rhe Bulletin nr
I think it is TSB 640613 but am not certain.
Any update on this TSB?
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      07-15-2016, 09:44 AM   #17
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Quote:
Originally Posted by driving0 View Post
I have had this happen twice in my first 5k miles. Both times I was in manual mode on a low fan speed for an hour or so. Had to turn hvac completely off for a few minutes. Once I turned it back on it was normal again.
Classic freeze up symptom. When you turn it off the ice melts off the coils.
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      07-15-2016, 09:32 PM   #18
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M3s (f80s) having similar issues - ask your SA to see what's being done for them.
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      07-16-2016, 12:26 AM   #19
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Quote:
Originally Posted by DHS
Could be low freon causing the condenser to ice up.
This.
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      07-16-2016, 08:17 AM   #20
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I had my car at the dealer for something else but told my SA the AC acted up from time to time even after they completed the TSB. This time they found it was down a half pound in refrigerant. I'll bring it back in a month or so and hopefully the dye they put in when they recharged it will lead them to the leak.
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      07-16-2016, 09:28 AM   #21
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This forum is populated with many such complaints about the AC units which stop blowing air, a classic symptom of a frozen evaporator coil. My E90 also had an evaporator coil leak which cost 3k to repair.

I own a beater 2004 Mercury which never has had any problem with the AC over 12 years of constant use.

The automotive industry as well as the residential and commercial HVAC industry have been switching from traditional copper tube/aluminum fin construction to all aluminum microchannel evaporator coils in an effort to combat formicary corrosion and produce cheaper coils.
In the residential and commercial HVAC industry there has been a noticeable increase in leaking evaporator coils, a lot of them leaking at the point where the aluminum coil and tube transition to the copper pipe.

Why Microchannel sucks:

(Love his accent!)

I myself just had my HVAC replaced with a new microchannel unit from Nordyne (NuTone). So far so good, I hope the early failures were just that and the industry has figured these things out.
One thing with microchannel is that they don't hold much refrigerant due to the tiny channels. Therefore being 0.5 pounds low on refrigerant is a bigger deal than with a legacy system.
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      07-16-2016, 12:20 PM   #22
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Quote:
Originally Posted by 401FlaGATOR View Post
This forum is populated with many such complaints about the AC units which stop blowing air, a classic symptom of a frozen evaporator coil. My E90 also had an evaporator coil leak which cost 3k to repair.

Why Microchannel sucks:

(Love his accent!).
This guy is flipping hilarious to listen to! Made my day viewing this video
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