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FKI - Great post! This post puts together a lot of info spread out through the 90+ pages of the thread.
I have the same setup as you and had similar beam pattern problem. After fiddling with the screws, my pattern is slightly worse than yours with slight curve at both ends also. How did you “angle the bulb further down inside the housing”? With the bulb and holder screwed in tight in the housing, I noticed that if I tilt the bulb base up (so that the actual bulb tilts down) the curve goes away. But you can only do this so much without mangling the metal holder.
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